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Picking a jacket that claims "waterproof" and "breathable" is easy—but understanding the performance behind those claims requires decoding fabric tech sheets. Terms like ePTFE, PU, and TPU, alongside metrics like Hydrostatic Head (HH) and Moisture Vapor Transmission Rate (MVTR), can quickly confuse buyers.

Let’s simplify these terms, clarify performance standards, and guide you to the right choice for your workers.


Key Terms Explained

  • Waterproof (Hydrostatic Head – HH):
    Measures water pressure resistance (in mm).

    • Higher number = greater waterproofing.
  • Windproof:
    Indicates how effectively fabric blocks wind penetration.

    • Critical for maintaining insulation in windy conditions.
  • Breathability (MVTR – Moisture Vapor Transmission Rate):
    Rate at which moisture vapor escapes fabric (g/m²/24hrs).

    • Higher MVTR = better comfort for active workers.

Fabric Technologies Compared

1. ePTFE (e.g., Gore-Tex®)

Characteristics:

  • Superior breathability and waterproofness
  • Microscopic pores block water drops but allow vapor through
Pros Cons
Excellent breathability (MVTR ≥ 15,000) High cost
Extremely durable, long-lasting Requires careful laundering
Reliable in heavy, persistent rain Lower stretch/flexibility

Best for: Heavy-duty outdoor work, prolonged exposure, oil & gas offshore, and high-activity tasks (construction, forestry).


2. Polyurethane (PU) Coatings

Characteristics:

  • Waterproof coating applied inside fabric
  • Less breathable than ePTFE
Pros Cons
Cost-effective, good waterproofing Lower breathability (MVTR < 8,000)
Lightweight, flexible Less durable; coating may degrade with frequent laundering

Best for: General-purpose industrial use, occasional wet conditions, budget-sensitive procurement.


3. Thermoplastic Polyurethane (TPU)

Characteristics:

  • Combines good waterproofness and breathability
  • Higher elasticity and comfort
Pros Cons
Excellent stretch and comfort Moderate breathability (~10,000 MVTR)
Better durability than basic PU Mid-range cost
Good waterproofness (≥10,000 mm HH) Less durable than ePTFE in extreme environments

Best for: Moderate activity tasks, such as logistics, warehousing, or moderate construction work.


Understanding Technical Metrics: HH & MVTR

Waterproofness (Hydrostatic Head – HH)

HH Rating (mm) Suitability
5,000–10,000 Light rain, brief exposure
10,000–15,000 Moderate rain, prolonged exposure
15,000–20,000+ Heavy rain, snow, offshore, and prolonged exposure

Breathability (MVTR)

MVTR (g/m²/day) Worker Activity Level Comfort Level
< 8,000 Low activity, short-duration wear Basic comfort
8,000–15,000 Moderate to high activity Good comfort
15,000+ High activity, prolonged wear Excellent comfort

Sample Application Recommendations

Work Scenario Recommended Fabric Tech Ideal Specs
Offshore oil & gas ePTFE (Gore-Tex®), ≥20,000 mm HH High breathability
Construction site, moderate rain TPU-coated, ≥10,000 mm HH Moderate breathability
Warehousing, occasional outdoor tasks PU-coated, 8,000–10,000 mm HH Budget-friendly

Common Buyer Questions Answered

Q: “Do we need the highest waterproof rating for everyday industrial use?”
A: No—most industrial scenarios do well with 10,000–15,000 mm HH; save higher ratings (20,000 mm) for extreme environments.

Q: “Why invest in higher MVTR for workers?”
A: Better breathability reduces sweat buildup, prevents chilling, enhances comfort, and significantly boosts productivity.

Q: “How do I know if the fabric is windproof?”
A: Check tech sheets for “windproof” specification or ask for air-permeability test results (ideally <1 CFM).

Q: “How do we maintain breathability after washing?”
A: Follow washing instructions carefully; reapply DWR treatment regularly, and avoid high-temperature drying.


Procurement Checklist

  • [ ] Identify weather conditions and exposure duration
  • [ ] Define activity level (low, moderate, high)
  • [ ] Determine suitable waterproof (HH) and breathable (MVTR) ratings
  • [ ] Compare cost and durability requirements
  • [ ] Request fabric tech sheets from suppliers
  • [ ] Plan for garment care and maintenance

Conclusion

Choosing the right waterproof, windproof, breathable fabric is key to balancing worker safety, comfort, productivity, and budget. Clearly understanding technical terms like ePTFE, PU, TPU, HH, and MVTR allows informed, strategic procurement decisions that keep your team warm, dry, and performing at their best.

Need help selecting the right fabrics for your conditions?
Email: [email protected]
Website: www.workwearsolutions.net

Picture of Zion Zhang

Zion Zhang

founder of Workwearsolutions, delivers quality custom workwear and PPE globally.

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