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Choosing the right insulation isn’t guesswork—it’s about matching numeric performance to real-world conditions.
CLO, GSM, R-Value: these terms show how well a garment traps heat, but only if you know how to read them.
This guide decodes insulation metrics so you can select workwear that keeps crews warm—and productive—without overbuying.


**Insulation ratings quantify thermal protection:

  • CLO measures body-warmth retention in clothing ensembles;
  • GSM (grams per square meter) indicates fabric loft and weight;
  • R-Value translates to thermal resistance.
    Understanding all three lets you specify gear for –5 °C mild cold up to –40 °C extreme freeze.**

Building a cold-weather system starts with numbers. Let’s break down each rating, compare materials, and see how they translate into on-site warmth.


What Is CLO and How Do You Use It?

CLO is the standard unit for clothing insulation—1 CLO keeps a resting person comfortable at 21 °C, normal humidity, and minimal air movement.

How CLO Works

  • 1 CLO = 0.155 m²·K/W of thermal resistance
  • A winter parka often rates 2.0–2.5 CLO (good for –10 °C light activity)
  • Ensemble CLO = sum of base, mid, outer layers, plus accessories

Example:
Baselayer (0.3 CLO) + fleece mid (1.0 CLO) + shell (0.8 CLO) + insulated gloves (0.4 CLO) = 2.5 CLO total


GSM: Fabric Weight vs. Warmth

GSM stands for grams per square meter—a simple way to compare fabric mass and loft:

GSM Range Typical Use Pros & Cons
100–150 Light liners & base layers Lightweight & breathable; less warmth
200–300 Mid-layers, mid-weight jackets Good warmth-to-weight ratio
300–500+ Heavy parkas & overalls Excellent insulation; bulkier
  • 200 g PrimaLoft®1.0 CLO
  • 400 g Thinsulate™1.8 CLO

Buyer Tip: Ask for lab-tested GSM-to-CLO conversion for each material blend—manufacturers often publish conversion charts.


R-Value: Bringing Building Science to Clothing

R-Value (thermal resistance) is familiar in insulation—same principle applies to garments:

  • R-Value = (Clothing thermal resistance) in m²·K/W
  • 1 CLO = 0.155 m²·K/W → R-Value 0.155
  • Higher R = better heat retention

Quick conversion:
R = CLO × 0.155
So 2.5 CLO parka = R 0.39


Comparing Insulation Types

Material Typical GSM CLO per GSM Wet-Loft Retention Cost Factor
Down (800 fill) 200–350 0.005–0.008 Poor when wet High
PrimaLoft® Gold 200–300 0.004–0.006 Excellent Mid-High
Thinsulate™ (Liner) 100–200 0.003–0.005 Very good Mid
Wool Felt 300–500 0.003–0.006 Good Mid
Aerogel Panels 100–150 0.007–0.010 Good Very High
  • Aerogel offers industry-leading warmth per weight but costs 3–5× more.
  • Down is unbeatable in dry cold; PrimaLoft® leads when moisture is present.

Buyer FAQs

Q1: How many CLO do I need for –20 °C outdoor work?
A: For moderate activity (3 MET), aim for 2.5–3.0 CLO total (e.g., 0.5 base + 1.0 mid + 1.5 shell).

Q2: Does more GSM always equal higher CLO?
A: Not always—fabric structure and loft matter. Compare manufacturer GSM-to-CLO charts.

Q3: Can I mix down and synthetic in one parka?
A: Yes—hybrids pair down in the core (bulk warmth) with synthetic on shoulders (wet areas).

Q4: What about breathability?
A: Look for MVTR ratings or Moisture Vapor Transmission Rate alongside R-Value or CLO.


Procurement Checklist

  • [ ] Required temperature range and wind chill
  • [ ] Target activity level (MET) for each task
  • [ ] Target total CLO per zone
  • [ ] Preferred materials vs. cost (down, synthetic, aerogel)
  • [ ] GSM-to-CLO conversion data from supplier
  • [ ] Hydrophobic / wet-loft retention specs
  • [ ] Breathability (MVTR) and windproof ratings
  • [ ] Sample trials for fit, comfort, and thermal performance

Conclusion

Insulation ratings—CLO, GSM, R-Value—are your roadmap to the right cold-weather gear.
Use them together to balance warmth, weight, breathability, and budget.
With accurate specs and real-world trials, you’ll keep your team safe, efficient, and complaint—even in bitter cold.

Need help translating your site conditions into an insulation spec?
Email: [email protected]
Website: www.workwearsolutions.net

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Zion Zhang

founder of Workwearsolutions, delivers quality custom workwear and PPE globally.

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